Bitumen Mastic Lining
What is Bitumen Mastic Lining?
Bitumen mastic lining is a heavy-duty, dense, and impermeable protective coating used primarily to safeguard surfaces—like concrete, steel, and masonry—from chemical corrosion, water ingress, and physical wear.
Bitumen Mastic lining is the proven, long-lasting solution. And Chemicraft is Gujarat’s specialist bitumen mastic lining service provider — with hands-on expertise across chemical plants, ETPs, pickling tanks, and industrial floors and Drains.
How bitumen mastic Lining Protects Against Corrosion?
1. A Monolithic, Jointless Membrane
Because the mix is floated on while molten rather than laid as individual units, a mastic bay has no internal joints for chemicals or moisture to track through. Bay joints between pours are staggered and hot-merged, so it is fused rather than sealed.
2. Thermoplastic Self-Sealing Behaviour
Bitumen is thermoplastic: minor surface abrasion or hairline marks can be closed by localized re-heating and floating, something that is not possible with a cured resin mortar or a fired brick. This makes mastic comparatively easy to maintain over its service life.
3. High Filler Content for Density
The fine filler fraction fills the voids between coarse aggregate particles, producing a dense, near-zero-permeability mass rather than a porous aggregate bed. This is what gives mastic its water and effluent tightness without a separate waterproofing coat.
4. Flexibility Under Movement
Unlike a rigid brick lining, mastic can accommodate a degree of substrate deflection and thermal movement without cracking, which is valuable on suspended slabs, bridge decks, and tanks that see thermal cycling.
5. Chemical Inertness of the Binder
Bitumen itself is resistant to dilute acids, alkalis, salts, and sewage, though it is not a universal chemical barrier — strong oxidizing acids and many solvents will attack it, which is why mastic is chosen for a specific, known chemical envelope rather than as a blanket solution.
Procedure of Acid Proof Brick Lining
- Step 1: First surface is cleaned manual/mechanically
- Step 2: Surface is prepared with bitumen primer for adhesion
- Step 3: Bitumen, graded aggregate, and filler are heated together in the mastic cooker
- Step 4: Molten mastic is Laid or floated by hand with a wooden float to the specified thickness in a single continuous bay
- Step 5: Check lining and voids to ensure proper sealing.
Gallery of Acid Proof Brick Lining
Application Area
- Floors and drainage systems – Used in industrial areas where chemical spillage is common.
- Acid storage tanks – Prevents direct contact between acids and the tank structure.
- Pickling tanks – Used where acids are employed for cleaning metal surfaces.
- LPG godown– Used where gas or LPG cylinder are stored.
Industries We Serve
Frequently Asked Question (FAQs)
What thickness should be specified — for a floor versus a tank lining?
Industrial floors under forklift and chemical exposure are typically specified at 25-50 mm. Tank and channel linings use a thinner coat membrane, commonly around 6 mm-10 mm over a primer, since the duty there is chemical/moisture barrier rather than mechanical load-bearing.
Can a damaged mastic floor be repaired without replacing the whole bay?
Yes. Because bitumen is thermoplastic, a damaged patch can usually be cut out, the edges re-heated, and fresh mastic floated in and hot-merged to the existing surface — without breaking out the entire floor, which is not possible with a cured resin mortar system.